MHI HASEG Worm Gear Reducer SCHV100L-310

MHI HASEG Worm Gear Reducer SCHV100L-310

Technical Specifications：

• Model: SCHV100L-310
• Type: Worm Gear Reducer
• Reduction Ratio: 310:1
• Input Speed: 1500 RPM
• Output Speed: 4.8 RPM
• Output Torque: 450 Nm
• Efficiency: 75%
• Mounting Position: Horizontal
• Housing Material: High-strength Cast Iron
• Lubrication: Synthetic Oil
• Weight: 95 kg
• Temperature Range: -10°C to 60°C
• Protection Class: IP55

Key Features：

• High Reduction Ratio: Achieves a substantial reduction ratio of 310:1, providing significant speed reduction and torque multiplication.
• Durable Construction: Made from high-strength cast iron for enhanced durability and resistance to industrial wear and tear.
• Efficient Performance: Offers 75% efficiency, ensuring effective power transmission while minimizing energy losses.
• Compact Design: Despite its high torque output, the SCHV100L-310 maintains a relatively compact size, making it suitable for space-constrained installations.
• Reliable Operation: Designed to perform reliably across a wide temperature range and harsh environmental conditions.

Applications：

• Heavy Machinery: Ideal for use in heavy industrial equipment where high torque and precise speed control are essential.
• Automated Systems: Suitable for automation systems requiring reliable and consistent performance.
• Material Handling: Used in conveyors and other material handling systems that demand high reduction ratios.
• Robotic Systems: Provides precise control for robotic applications that need accurate speed and torque regulation.
• Industrial Pumps: Effective in driving large industrial pumps where high torque and durability are needed.

Manufacturer Information

MHI HASEG CO., LTD.
As part of Mitsubishi Heavy Industries, MHI HASEG specializes in high-quality gear reducers and automation solutions. With extensive industry experience, they provide reliable products and comprehensive support for a wide range of industrial applications.

Maintenance Instructions for MHI HASEG Worm Gear Reducer SCHV100L-310

Maintaining the MHI HASEG Worm Gear Reducer SCHV100L-310 is essential to ensure optimal performance, extend its service life, and prevent unexpected failures. Follow these maintenance instructions to keep your gear reducer in excellent working condition.

1. Regular Inspection

• Frequency: Monthly or as per operational demands.
• Procedure:
  • Check for any signs of leakage, unusual noises, or vibrations.
  • Inspect the gear reducer for any visible damage or wear.
  • Verify that all mounting bolts and connections are secure.

2. Lubrication

• Type: Synthetic Oil
• Frequency: Every 6 months or as recommended by operating conditions.
• Procedure:
  • Check the oil level and top up if necessary. Ensure the oil level is within the recommended range.
  • Replace the oil if it becomes contaminated or shows signs of degradation. Follow the manufacturer's guidelines for oil change intervals.
  • Clean and inspect the oil filter (if equipped) and replace it if it shows signs of clogging or damage.

3. Cleaning

• Frequency: As needed, typically every 6 months.
• Procedure:
  • Clean the exterior of the gear reducer to remove dirt, dust, and debris. Use a soft cloth or brush and avoid using high-pressure water jets that could damage seals.
  • Ensure that ventilation openings and cooling fins (if applicable) are free from obstructions to maintain proper cooling.

4. Checking Alignment

• Frequency: During initial installation and periodically thereafter.
• Procedure:
  • Ensure that the gear reducer is properly aligned with the connected machinery. Misalignment can cause excessive wear and premature failure.
  • Use alignment tools or instruments to check and correct alignment if necessary.

5. Inspecting Seals and Gaskets

• Frequency: Annually or whenever leakage is suspected.
• Procedure:
  • Inspect seals and gaskets for any signs of wear, damage, or leakage.
  • Replace seals and gaskets if they are found to be damaged or deteriorated to prevent contamination and ensure proper lubrication.

6. Monitoring Operating Conditions

• Frequency: Continuously during operation.
• Procedure:
  • Monitor the operating temperature and ensure it remains within the specified range (-10°C to 60°C).
  • Listen for any abnormal noises and address any issues immediately to prevent further damage.

7. Safety Checks

• Frequency: Before and after operation.
• Procedure:
  • Ensure all safety guards and covers are in place and properly secured.
  • Confirm that the gear reducer is not subject to any unexpected loads or stresses that could impact its performance.

8. Documentation

• Frequency: Ongoing.
• Procedure:
  • Maintain a log of all maintenance activities, including inspections, lubrication, and repairs.
  • Document any issues or anomalies encountered and the actions taken to address them.

9. Professional Service

• Frequency: As needed.
• Procedure:
  • If any significant issues are identified or if the gear reducer requires major repairs, contact a qualified technician or MHI HASEG for professional service.

10. Manufacturer Recommendations

• Frequency: Follow manufacturer’s specific recommendations.
• Procedure:
  • Adhere to any additional maintenance guidelines or schedules provided by MHI HASEG for optimal performance and longevity.

By following these maintenance instructions, you can ensure the reliable operation and longevity of your MHI HASEG Worm Gear Reducer SCHV100L-310. Regular maintenance helps prevent unexpected failures, reduces downtime, and maximizes the efficiency of your equipment.