MHI HASEG Worm Gear Reducer SCUH100L-310

MHI HASEG Worm Gear Reducer SCUH100L-310

Technical Specifications:

• Model: SCUH100L-310
• Type: Worm Gear Reducer
• Reduction Ratio: 310:1
• Input Speed: 1500 RPM
• Output Speed: 4.8 RPM
• Output Torque: 100 Nm
• Efficiency: 75%
• Mounting Position: Horizontal
• Housing Material: High-strength Cast Iron
• Lubrication: Synthetic Oil
• Weight: 65 kg
• Temperature Range: -10°C to 60°C
• Protection Class: IP55

Key Features:

• High Reduction Ratio: With a 310:1 reduction ratio, it offers substantial speed reduction, making it suitable for applications requiring very low output speeds.
• Durable Construction: Manufactured from high-strength cast iron to ensure durability and reliability in tough operating conditions.
• Efficient Power Transmission: Achieves 75% efficiency, balancing performance with energy consumption.
• Compact Design: Despite its high reduction ratio, the design remains compact, making it suitable for space-constrained installations.
• Low Maintenance: Designed to require minimal maintenance, contributing to lower operational costs and extended service life.

Instructions for Use of the MHI HASEG Worm Gear Reducer SCUH100L-310

1. Unpacking and Inspection

1. Unpacking:
   
   

   • Carefully remove the gear reducer from its packaging.
   • Ensure that all packaging materials are disposed of properly.
     
     

2. Inspection:
   
   

   • Inspect the gear reducer for any signs of damage incurred during transit.
   • Verify that all parts listed in the packing slip are present.
     
     

2. Installation

1. Preparation:
   
   

   • Ensure that the installation area is clean and free from debris.
   • Check that the mounting surface is level and capable of supporting the gear reducer.
     
     

2. Mounting:
   
   

   • Positioning: Place the SCUH100L-310 in the desired horizontal position.
   • Alignment: Align the input shaft with the driving equipment and the output shaft with the driven equipment.
   • Securing: Secure the gear reducer to the mounting surface using appropriate bolts and hardware. Ensure that all bolts are tightened to the manufacturer’s specifications.
     
     

3. Connecting:
   
   

   • Input Connection: Attach the input shaft to the driving equipment. Ensure a secure connection and alignment.
   • Output Connection: Connect the output shaft to the driven equipment. Verify that the connection is secure and properly aligned.
     
     

4. Lubrication:
   
   

   • Check Oil Level: Ensure that the lubricant level is adequate. The gear reducer comes pre-filled with synthetic oil, but it’s important to verify the level before operation.
   • Lubrication Maintenance: Refer to the lubrication schedule in the maintenance section for regular checks and top-ups.
     
     

3. Operation

1. Initial Start-Up:
   
   

   • Inspection: Before starting the gear reducer, inspect all connections and ensure there are no loose parts.
   • Power-Up: Gradually power up the driving equipment and observe the gear reducer during the initial run.
   • Monitoring: Listen for any unusual noises and check for vibrations. If any abnormalities are detected, shut down and inspect the gear reducer.
     
     

2. Operating Conditions:

    

   • Speed and Load: Ensure that the gear reducer is operating within its rated speed and load limits as specified in the technical specifications.
   • Temperature: Monitor the operating temperature. Ensure it remains within the specified range of -10°C to 60°C.
     
     

    

3. Controls:
   
   

   • Use appropriate controls to adjust the speed and direction of the driving equipment, which in turn affects the output speed of the gear reducer.
     
     

4. Maintenance

1. Routine Checks:
   
   

   • Lubrication: Check the oil level regularly and top up if necessary. Follow the recommended intervals for oil changes.
   • Inspection: Regularly inspect the gear reducer for signs of wear, leakage, or unusual noises.
     
     

2. Cleaning:
   
   

   • Exterior: Keep the exterior of the gear reducer clean to prevent dirt and debris buildup.
   • Ventilation: Ensure that ventilation openings are not obstructed to allow proper cooling.

3. Troubleshooting:
   
   

   • If you encounter issues such as abnormal noises, excessive vibrations, or performance problems, refer to the troubleshooting section of the manual. Address any issues promptly to avoid further damage.
     
     

5. Safety Precautions

1. Personal Safety:
   
   

   • Wear appropriate personal protective equipment (PPE) during installation, operation, and maintenance.

2. Operational Safety:
   
   

   • Avoid exceeding the rated speed and torque limits to prevent damage.
   • Ensure that the gear reducer is properly grounded and electrical connections are secure.

3. Emergency Procedures:

    

   • Be familiar with emergency shutdown procedures in case of an emergency or malfunction.
     
     

6. Contact for Support

• Manufacturer Contact: For any issues or questions regarding the SCUH100L-310, contact MHI HASEG customer support.
• Technical Support: Reach out to Melink Automation for assistance with installation, maintenance, or troubleshooting.

By following these instructions, you will ensure the proper use and maintenance of the MHI HASEG Worm Gear Reducer SCUH100L-310, leading to reliable and efficient performance in your applications.