MHI HASEG Worm Gear Reducer SUHA100R-20

Overview

Technical Specifications

• Product Model: SUHA100R-20
• Shaft Pitch Dimensions: 100 mm
• Gear Ratio: 20:1
• Input Speed: 1500 RPM
• Output Speed: 75 RPM
• Output Torque: 500 Nm
• Mounting Position: Horizontal
• Shaft Orientation: Right-angle
• Lubrication: Oil bath
• Material: High-strength cast iron housing, alloy steel gears
• Efficiency: 85%
• Noise Level: < 75 dB
• Weight: 55 kg
• Dimensions:
  
  
  • Length: 340 mm
  • Width: 290 mm
  • Height: 240 mm

Maintenance and Service:

Proper maintenance and service are crucial for ensuring the optimal performance and longevity of the MHI HASEG Worm Gear Reducer SUHA100R-20. Regular maintenance helps prevent unexpected breakdowns, reduces the risk of operational issues, and extends the life of the gear reducer. Below is a guide on how to maintain and service the SUHA100R-20 effectively.

Routine Maintenance

1. Lubrication Checks
   
   

   • Frequency: Check oil levels and quality at regular intervals, typically every 500 to 1000 operating hours or as specified in the user manual.
   • Action: Ensure that the oil bath is at the proper level and that the oil is clean and free from contaminants. Replace the oil if it appears dirty or degraded.
     
     

2. Inspection for Wear and Tear
   
   

   • Frequency: Inspect the gear reducer every 6 to 12 months for signs of wear or damage.
   • Action: Check for unusual noises, vibrations, or overheating. Examine the gears, bearings, and seals for signs of wear or leakage.
     
     

3. Cleaning
   
   

   • Frequency: Clean the exterior of the gear reducer as needed to prevent dust and debris from affecting performance.
   • Action: Use a dry cloth or a soft brush to remove dirt and dust. Avoid using abrasive materials or solvents that could damage the surface.
     
     

4. Alignment Checks
   
   

   • Frequency: Verify the alignment of the gear reducer periodically, especially after installation or if performance issues arise.
   • Action: Ensure that the input and output shafts are properly aligned with the connected machinery to prevent excessive wear and vibration.
     
     

5. Fastener Tightening
   
   

   • Frequency: Inspect and tighten mounting bolts and other fasteners as needed, especially after initial installation and during routine maintenance checks.
   • Action: Ensure that all fasteners are securely tightened to the manufacturer’s specifications.
     
     

Service Procedures

1. Oil Replacement
   
   

   • Procedure: Drain the old oil from the gear reducer, clean the oil reservoir, and refill with fresh oil as specified in the user manual.
   • Frequency: Typically every 2000 to 3000 operating hours or as per manufacturer’s recommendations.
     
     

2. Seal and Bearing Replacement
   
   

   • Procedure: If seals or bearings are worn or damaged, they should be replaced to prevent leaks and ensure smooth operation.
   • Frequency: Replace as needed based on inspection results or if performance issues are detected.
     
     

3. Gear Inspection and Replacement
   
   

   • Procedure: Inspect the gears for signs of damage or wear. Replace gears if significant wear or damage is observed.
   • Frequency: Perform inspections during regular maintenance or if abnormal operation is noticed.
     
     

4. Electrical and Control System Checks
   
   

   • Procedure: Ensure that any electrical or control systems connected to the gear reducer are functioning correctly.
   • Frequency: Regularly check control systems for proper operation, especially if the gear reducer is part of a larger automated system.
     
     

Support and Service Contact

For detailed maintenance procedures, troubleshooting, and technical support for the SUHA100R-20, contact Melink Automation. They provide expert assistance, including:

• Technical Support: For diagnosing issues and providing solutions.
• Spare Parts: Availability of genuine replacement parts to ensure optimal performance.
• Maintenance Services: Professional servicing to keep the gear reducer in top condition.