Introduction
The MHI HASEG Worm Gear Reducer SUHA100R-5 is designed to provide robust and reliable performance across a wide range of industrial applications. With a gear ratio of 5:1, this reducer effectively converts high-speed input into lower-speed output while maintaining substantial torque. The high-strength construction ensures durability and longevity, making it suitable for demanding environments.
Technical Specifications
- Product Model: SUHA100R-5
- Shaft Pitch Dimensions: 100
- Gear Ratio: 5:1
- Input Speed: 1500 RPM
- Output Speed: 300 RPM
- Output Torque: 500 Nm
- Mounting Position: Horizontal
- Shaft Orientation: Right-angle
- Lubrication: Oil bath
- Material: High-strength cast iron housing, alloy steel gears
- Efficiency: 85%
- Noise Level: < 75 dB
- Weight: 45 kg
- Dimensions:
- Length: 300 mm
- Width: 250 mm
- Height: 200 mm
Key Features
- High Efficiency: Achieves an 85% efficiency rate, ensuring optimal power transmission with minimal energy loss.
- Durable Construction: Built with high-strength cast iron housing and alloy steel gears for extended service life.
- Compact Design: Space-saving form factor facilitates easy integration into various industrial setups.
- Low Noise Operation: Operates at a noise level below 75 dB, contributing to a quieter working environment.
- Easy Maintenance: Designed for easy access to internal components, simplifying maintenance and reducing downtime.
- Versatile Mounting: Horizontal mounting position with right-angle shaft orientation, adaptable to diverse applications.
Frequently Asked Questions (FAQs)
1. What industries commonly use the SUHA100R-5 worm gear reducer?
The SUHA100R-5 is commonly used in industries such as manufacturing, material handling, automation, textiles, and packaging. It is ideal for applications that require reliable and efficient motion control.
2. How does the SUHA100R-5 improve operational efficiency?
The SUHA100R-5 improves operational efficiency with its high 85% efficiency rate, reducing energy loss during power transmission. Its compact design also saves space, and its low noise operation ensures a quieter work environment.
3. What are the installation requirements for the SUHA100R-5?
The SUHA100R-5 requires horizontal mounting with right-angle shaft orientation. Ensure that the installation surface is flat and stable to support the weight of the reducer and that there is adequate space for ventilation and maintenance access.
4. How often should the lubrication oil be changed?
The frequency of oil changes depends on the operating conditions and load. Generally, it is recommended to check the oil level regularly and replace the lubrication oil every 2000-3000 hours of operation or as specified in the user manual.
5. What should I do if the gear reducer overheats?
If the gear reducer overheats, immediately shut down the equipment and allow it to cool. Check for proper lubrication levels, ensure there is no overloading, and inspect for any blockages in ventilation. If the issue persists, contact Melink Automation for technical support.
6. Can the SUHA100R-5 handle variable speed inputs?
Yes, the SUHA100R-5 can handle variable speed inputs, but it is essential to ensure that the input speed does not exceed the maximum rated speed of 1500 RPM to avoid damaging the gear reducer.
7. What kind of maintenance is required for the SUHA100R-5?
Regular maintenance for the SUHA100R-5 includes checking and replacing lubrication oil, inspecting for wear and tear, cleaning the exterior to prevent dust accumulation, and ensuring all bolts and fittings are securely tightened. Refer to the user manual for detailed maintenance procedures.
8. Is the SUHA100R-5 compatible with other industrial machinery?
Yes, the SUHA100R-5 is designed to be compatible with a wide range of industrial machinery. Its versatile mounting and robust construction make it suitable for integration with various equipment types.
9. Where can I find spare parts for the SUHA100R-5?
Spare parts for the SUHA100R-5 can be obtained through Melink Automation. They offer a comprehensive range of spare parts and accessories to ensure the continued operation and maintenance of your gear reducer.
10. What should I do if the gear reducer makes unusual noises?
If the gear reducer makes unusual noises, it may indicate issues such as inadequate lubrication, misalignment, or worn-out gears. Stop the operation immediately, inspect the gear reducer, and contact Melink Automation for technical assistance if necessary.
11. How can I extend the lifespan of the SUHA100R-5?
To extend the lifespan of the SUHA100R-5, follow proper installation guidelines, perform regular maintenance, use the recommended lubrication oil, avoid overloading, and operate within the specified speed and torque limits.
12. How do I contact Melink Automation for support?
You can contact Melink Automation for support through their website, email, or phone. They provide technical consulting, maintenance services, and product support to ensure your gear reducer operates optimally. Visit Melink Automation's website for contact details and more information.
For further inquiries or support, please contact Melink Automation directly.
