Overview:
The MHI HASEG Worm Gear Reducer SUHA65R-31.5 is a premium-grade industrial gear reducer designed to deliver exceptional performance and durability across various applications. Engineered by HMI HASEG CO., LTD., a subsidiary of Mitsubishi Heavy Industries, this gear reducer combines advanced technology with robust construction to meet the demanding needs of modern industry.
Key Specifications:
- Model: SUHA65R-31.5
- Output Speed: 31.5 RPM
- Input Speed: 1500 RPM
- Reduction Ratio: 47.62:1
- Output Torque: 120 Nm
- Input Power: 1.5 kW
- Mounting Position: Horizontal
- Lubrication: Splash Lubrication
- Material: High-strength cast iron housing
- Weight: 20 kg
How to Use the MHI HASEG Worm Gear Reducer SUHA65R-31.5
Installation Steps
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Preparation:
- Ensure that the installation area is clean and free of debris.
- Check the gear reducer for any damage that may have occurred during shipping.
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Mounting:
- Mount the SUHA65R-31.5 horizontally on a stable and level surface.
- Secure the unit using appropriate bolts and fasteners, ensuring it is firmly attached to prevent any movement or vibration.
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Alignment:
- Align the input shaft of the SUHA65R-31.5 with the drive motor or input source.
- Use coupling devices to connect the input shaft to the motor shaft, ensuring precise alignment to avoid undue stress on the bearings.
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Lubrication:
- Fill the SUHA65R-31.5 with the recommended lubricant (typically splash lubrication).
- Check the lubricant level regularly and maintain it as specified in the manual.
Operational Steps
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Initial Run:
- Start the motor and run the SUHA65R-31.5 without load for a short period to ensure smooth operation.
- Check for any unusual noises or vibrations, and make adjustments as necessary.
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Load Application:
- Gradually apply the operational load to the SUHA65R-31.5.
- Monitor the gear reducer for proper performance under load conditions.
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Speed and Torque:
- Ensure the input speed (1500 RPM) and output speed (31.5 RPM) are within specified limits.
- Monitor the output torque (120 Nm) to ensure it matches the application requirements.
Maintenance Tips
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Regular Inspections:
- Conduct periodic inspections of the SUHA65R-31.5 for signs of wear or damage.
- Check the alignment and secure mounting periodically.
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Lubrication Maintenance:
- Regularly check the lubricant level and quality in the SUHA65R-31.5.
- Replace the lubricant according to the manufacturer’s recommended intervals or if it appears contaminated.
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Cleaning:
- Keep the SUHA65R-31.5 and surrounding area clean to prevent dust and debris from entering the unit.
- Wipe off any dirt or grease on the exterior to maintain optimal heat dissipation.
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Component Checks:
- Inspect the seals, bearings, and other components of the SUHA65R-31.5 for wear and tear.
- Replace worn-out parts promptly to avoid further damage.
Safety Precautions
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Power Off:
- Always turn off and disconnect the power supply before performing any maintenance or adjustments.
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Personal Protective Equipment (PPE):
- Wear appropriate PPE such as gloves, safety glasses, and protective clothing when handling and installing the SUHA65R-31.5.
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Manual Reference:
- Refer to the manufacturer’s manual for detailed instructions and safety warnings specific to the model SUHA65R-31.5.
By following these steps and maintenance tips, you can ensure the efficient and reliable operation of the MHI HASEG Worm Gear Reducer SUHA65R-31.5 in your industrial applications.
Summary
The MHI HASEG Worm Gear Reducer SUHA65R-31.5 is a high-performance, durable, and efficient solution for various industrial applications. Its compact design, low noise operation, and easy maintenance make it an ideal choice for industries ranging from automotive to agriculture. With the backing of HMI HASEG CO., LTD.'s extensive experience and Melink Automation's comprehensive services, customers can rely on the SUHA65R-31.5 for reliable and cost-effective power transmission.