Overview:
The MHI HASEG Worm Gear Reducer SUHA65R-40 represents the pinnacle of gear reduction technology, designed to deliver reliable performance and efficiency in a variety of demanding industrial environments. Manufactured by HMI HASEG CO., LTD., a prominent subsidiary of Mitsubishi Heavy Industries, this gear reducer integrates cutting-edge engineering with high-quality materials, making it a crucial component for modern industrial systems.
Key Specifications
- Model: SUHA65R-40
- Output Speed: 40 RPM
- Input Speed: 1500 RPM
- Reduction Ratio: 37.5:1
- Output Torque: 150 Nm
- Input Power: 1.8 kW
- Mounting Position: Horizontal
- Lubrication: Splash Lubrication
- Material: High-strength cast iron housing
- Weight: 22 kg
Distinctive Features
- Advanced Gear Mechanism: The SUHA65R-40 features a sophisticated worm gear mechanism that enhances efficiency and provides smooth, reliable power transmission.
- Durable Construction: Constructed from high-strength cast iron and other premium materials, the SUHA65R-40 is built to endure harsh operating conditions and deliver long-lasting performance.
- Compact Design: Its streamlined design allows for easy integration into various industrial systems, optimizing space and installation flexibility.
- Low Noise Operation: The gear reducer is engineered to operate quietly, making it suitable for applications where noise levels are a concern.
- Simple Maintenance: Designed with user-friendly maintenance in mind, the SUHA65R-40 requires minimal upkeep, reducing downtime and operational disruptions.
Material Description:
The MHI HASEG Worm Gear Reducer SUHA65R-40 is meticulously crafted using high-quality materials to ensure exceptional performance, durability, and longevity. Each component is carefully selected and engineered to withstand the rigorous demands of industrial applications.
Housing
- Material: High-Strength Cast Iron
- Properties: The housing of the SUHA65R-40 is made from high-strength cast iron, renowned for its excellent tensile strength and durability. This material provides a robust and stable structure, capable of withstanding heavy loads and harsh environmental conditions. Its high resistance to wear and corrosion ensures the longevity of the gear reducer.
Worm Gear
- Material: Alloy Steel (Worm) and Phosphor Bronze (Gear)
- Properties: The worm is manufactured from alloy steel, which offers superior hardness and strength, ensuring efficient power transmission and reduced wear. The gear is made from phosphor bronze, known for its excellent wear resistance and low friction properties. This combination ensures smooth and reliable operation, with minimal maintenance required.
Bearings
- Material: High-Quality Steel
- Properties: The bearings used in the SUHA65R-40 are crafted from high-quality steel, providing exceptional load-carrying capacity and durability. These bearings are designed to reduce friction and wear, ensuring smooth operation and extending the service life of the gear reducer.
Shaft
- Material: Hardened Steel
- Properties: The shafts are made from hardened steel, which offers superior strength and resistance to bending and breaking. This material ensures the efficient transmission of power and maintains the alignment and integrity of the gear reducer under high stress and load conditions.
Seals
- Material: Nitrile Rubber (NBR)
- Properties: The seals are made from nitrile rubber (NBR), known for its excellent resistance to oil, chemicals, and extreme temperatures. These seals prevent lubricant leakage and protect the internal components from contamination, ensuring reliable and efficient operation.
Lubrication
- Type: Splash Lubrication
- Properties: The SUHA65R-40 employs splash lubrication, where the movement of the gears distributes the lubricant throughout the gear reducer. This method ensures that all moving parts are adequately lubricated, reducing friction, wear, and maintenance requirements.
Summary
The MHI HASEG Worm Gear Reducer SUHA65R-40 is constructed using high-quality materials such as high-strength cast iron for the housing, alloy steel and phosphor bronze for the worm gear, high-quality steel for the bearings, hardened steel for the shafts, and nitrile rubber for the seals. These materials are selected for their superior properties, ensuring the gear reducer delivers exceptional performance, durability, and efficiency in demanding industrial applications.
