Introduction
The MHI HASEG Worm Gear Reducer SUHA80R-16 is a top-tier industrial gear reducer, engineered for high-performance applications. Produced by HMI HASEG CO., LTD., a part of Mitsubishi Heavy Industries, this model offers outstanding durability, efficiency, and reliability. The SUHA80R-16 is specifically designed to meet the rigorous demands of modern industrial machinery.
Key Features:
- Model: SUHA80R-16
- Shaft Pitch Dimensions: 80 mm
- Reduction Ratio: 16:1
- Output Speed: 10 RPM (at 1500 RPM input speed)
- Output Torque: 320 Nm
- Input Power: 4.5 kW
- Mounting Position: Horizontal
- Lubrication: Splash Lubrication
- Material: High-strength cast iron housing
- Weight: 50 kg
Maintenance Instructions
Proper maintenance of the MHI HASEG Worm Gear Reducer SUHA80R-16 is essential for ensuring optimal performance and extending its operational lifespan. Here’s a comprehensive guide to maintaining the SUHA80R-16:
1. Routine Inspections
- Visual Inspection: Regularly inspect the SUHA80R-16 for any visible signs of damage, leakage, or unusual wear. Look for oil leakage around seals and joints.
- Noise and Vibration: Listen for abnormal noises or vibrations during operation. Unusual sounds should be promptly investigated to prevent potential damage.
2. Lubrication
- Lubrication Type: The SUHA80R-16 uses splash lubrication. Ensure that the lubricant used meets the manufacturer’s specifications and is suitable for the gear reducer.
- Lubricant Levels: Regularly check the lubricant levels and top up as needed. Ensure the lubricant is clean and free from contaminants.
- Change Interval: Replace the lubricant according to the manufacturer’s recommendations, typically every 3,000 to 5,000 hours of operation or as specified in the maintenance manual.
3. Gear and Shaft Maintenance
- Cleanliness: Keep the SUHA80R-16 clean to prevent the ingress of dust and debris. Use a dry cloth to remove dirt and grime from the exterior.
- Alignment: Ensure that the input and output shafts are properly aligned. Misalignment can lead to increased wear and potential damage.
4. Seal and Gasket Inspection
- Seals and Gaskets: Regularly inspect seals and gaskets for signs of wear or damage. Replace any damaged seals or gaskets to prevent leaks and ensure proper lubrication.
- Replacement: Follow the manufacturer's guidelines for replacing seals and gaskets.
5. Temperature Monitoring
- Operating Temperature: Monitor the operating temperature of the SUHA80R-16. Ensure it stays within the recommended range to prevent overheating.
- Cooling: Ensure adequate ventilation and cooling for the gear reducer. Overheating can negatively impact performance and longevity.
6. Belt and Coupling Check
- Belts and Couplings: If applicable, check belts and couplings for wear, proper tension, and alignment. Replace any worn or damaged components to avoid operational issues.
7. Emergency Procedures
- Shutdown Procedure: In the event of major issues, such as significant damage or unusual behavior, shut down the SUHA80R-16 immediately to prevent further damage.
- Professional Assistance: Contact Melink Automation or HMI HASEG CO., LTD. for professional support or repairs if needed.
8. Record Keeping
- Maintenance Log: Maintain a detailed log of all maintenance activities performed on the SUHA80R-16, including inspections, lubrication, and repairs. This record helps track the gear reducer’s condition and assists in scheduling future maintenance.
By adhering to these maintenance instructions, you can ensure the reliable and efficient operation of your MHI HASEG Worm Gear Reducer SUHA80R-16, minimizing the risk of downtime and extending the equipment's service life.
Shipping and Delivery
Shipping and Delivery are crucial aspects to consider when purchasing the MHI HASEG Worm Gear Reducer SUHA80R-16 to ensure timely and secure arrival of your equipment. Here’s what you need to know:
1. Shipping Methods
- Standard Shipping: Typically includes ground transportation through a reliable carrier. This method is cost-effective but may take longer depending on the distance and destination.
- Expedited Shipping: Offers faster delivery options for urgent needs. Expedited shipping ensures quicker transit times but may incur additional costs.
- Freight Shipping: For large or heavy equipment like the SUHA80R-16, freight shipping is often used. This method handles the logistics of transporting bulky items securely.
2. Delivery Time
- Domestic Shipping: Delivery times within the country usually range from 5 to 10 business days, depending on the shipping method and location.
- International Shipping: For international deliveries, expect longer transit times, typically between 2 to 4 weeks, depending on the destination and customs processing.
3. Packaging
- Secure Packaging: The SUHA80R-16 is packaged securely to prevent damage during transit. It is enclosed in sturdy crates or boxes with adequate padding and cushioning.
- Labeling: Packages are clearly labeled with handling instructions to ensure proper care during transportation.
4. Shipping Charges
- Cost Calculation: Shipping charges are calculated based on the size, weight, and destination of the package. Costs may vary depending on the chosen shipping method and any additional services requested.
- Quotations: For accurate shipping charges, request a quotation from Melink Automation or the shipping provider before finalizing your order.
5. Tracking
- Tracking Information: Once your order is dispatched, tracking information will be provided. This allows you to monitor the shipment’s progress and estimated delivery date.
- Online Tracking: Use the provided tracking number on the carrier’s website to view real-time updates on your shipment.
6. Delivery Instructions
- Receiving: Ensure that someone is available to receive the package upon delivery. Inspect the package for any signs of damage before signing off on the delivery.
- Handling: Follow any special handling instructions provided to avoid damage and ensure proper setup of the SUHA80R-16 upon arrival.
7. Returns and Exchanges
- Return Policy: Review the return policy in case there are any issues with the shipment. Ensure you understand the procedures for returning or exchanging the SUHA80R-16 if necessary.
- Contact Information: For returns or exchanges, contact Melink Automation or the supplier’s customer service for assistance.
By understanding these shipping and delivery details, you can ensure a smooth and efficient process for receiving your MHI HASEG Worm Gear Reducer SUHA80R-16, helping to minimize delays and ensure the equipment arrives in optimal condition.
