Product Overview
The MHI HASEG Worm Gear Reducer SUHA80R-40 is engineered to deliver superior performance and robustness for high-torque industrial applications. This gear reducer stands out with its advanced design, which provides efficient speed reduction and high torque output, making it suitable for a wide range of demanding machinery and industrial systems. Designed by HMI HASEG CO., LTD., this model exemplifies the high standards of engineering excellence synonymous with Mitsubishi Heavy Industries.
Key Specifications
- Model Number: SUHA80R-40
- Output Speed: 40 RPM
- Input Speed: 1500 RPM
- Reduction Ratio: 40:1
- Output Torque: 750 Nm
- Input Power: 15 kW
- Mounting Position: Horizontal
- Lubrication: Splash Lubrication
- Material: High-strength cast iron housing
- Weight: 90 kg
- Shaft Pitch Dimensions: 80 mm
Shape Characteristics
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Robust Housing Design:
- Material: The SUHA80R-40 is housed in a high-strength cast iron casing, ensuring durability and longevity. This material is chosen for its ability to withstand heavy loads and harsh environments.
- Shape: The compact and streamlined housing design of the SUHA80R-40 not only conserves space but also provides excellent protection for internal components, enhancing overall reliability and performance.
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Efficient Worm Gear Configuration:
- Shape: The worm gear in the SUHA80R-40 features a helical tooth profile, which allows for smooth, efficient power transmission. This design minimizes operational noise and vibration, ensuring quieter and more stable performance.
- Alignment: The precise alignment of the worm gear with the worm wheel is critical in achieving the high reduction ratio of 40:1, enhancing the reducer's efficiency and effectiveness.
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Output Shaft Arrangement:
- Shape: The output shaft of the SUHA80R-40 is horizontally oriented, aligning with industry-standard mounting configurations. This arrangement simplifies installation and ensures that the reducer fits seamlessly with various machinery setups.
- Dimensions: Designed to handle high torque, the shaft dimensions and shape provide a secure and stable connection, reducing the risk of mechanical issues during operation.
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Cooling and Maintenance Features:
- Cooling: Integrated cooling fins on the housing of the SUHA80R-40 assist in heat dissipation, preventing overheating and maintaining optimal performance under heavy load conditions.
- Lubrication: The reducer includes well-placed lubrication ports for easy maintenance. These ports are designed to facilitate the efficient application of lubrication, ensuring smooth operation and extending the service life of the gear reducer.
Summary
The MHI HASEG Worm Gear Reducer SUHA80R-40 exhibits key shape characteristics that enhance its functionality and reliability. With its durable cast iron housing, efficient worm gear design, horizontally oriented output shaft, and practical cooling and lubrication features, the SUHA80R-40 is built to deliver high performance and dependable service in demanding industrial applications.
Frequently Asked Questions (FAQ)
1. What are the key features of the SUHA80R-40?
The SUHA80R-40 features a reduction ratio of 40:1, a high-strength cast iron housing, and splash lubrication. It is designed for horizontal mounting and can handle output torques up to 750 Nm, making it ideal for heavy-duty industrial applications.
2. What is the output speed of the SUHA80R-40?
The SUHA80R-40 provides an output speed of 10 RPM when the input speed is 1500 RPM. This allows for significant speed reduction in various industrial processes.
3. How is the SUHA80R-40 lubricated?
The SUHA80R-40 utilizes a splash lubrication system. This involves oil being splashed around the internal gears and bearings by the motion of the gear itself, ensuring proper lubrication and reducing wear.
4. Can the SUHA80R-40 be used in applications with high environmental demands?
While the SUHA80R-40 is robust and durable, it is designed primarily for controlled industrial environments. For use in extreme conditions (such as high moisture or dust), additional protective measures should be considered to prolong its lifespan.
5. What maintenance tasks are recommended for the SUHA80R-40?
Regular maintenance for the SUHA80R-40 includes checking lubricant levels, inspecting for any signs of wear or damage, and ensuring that all mounting hardware is secure. Refer to the detailed maintenance guidelines provided in the user manual.
6. How do I address a problem if the SUHA80R-40 fails to operate properly?
If the SUHA80R-40 fails to operate correctly, first check the lubricant levels and ensure the unit is properly aligned. If the issue persists, contact Melink Automation for technical support and troubleshooting assistance.
7. What types of applications are suitable for the SUHA80R-40?
The SUHA80R-40 is suitable for a wide range of industrial applications, including machinery where precise speed reduction and high torque are required. Common applications include steel rolling mills, conveyor systems, and large industrial equipment.
8. What is the expected lifespan of the SUHA80R-40?
The lifespan of the SUHA80R-40 depends on factors such as operating conditions, maintenance practices, and load. With proper maintenance and under normal operating conditions, the SUHA80R-40 is designed to provide reliable performance for many years.
9. Where can I find spare parts for the SUHA80R-40?
Spare parts for the SUHA80R-40 can be obtained through Melink Automation. They offer a range of replacement parts and accessories to ensure the continued performance and maintenance of your gear reducer.
10. How can I contact Melink Automation for support or to make a purchase?
To contact Melink Automation, visit their website or reach out to their customer service team via phone or email. They can provide assistance with technical support, purchasing, and any other inquiries related to the SUHA80R-40.
