MHI HASEG Worm Gear Reducer SUHA80R-6.3

Overview:

The MHI HASEG Worm Gear Reducer SUHA80R-6.3 represents a pinnacle of industrial gear reduction technology, designed to deliver high performance and reliability in demanding applications. Engineered by HMI HASEG CO., LTD., a prestigious member of Mitsubishi Heavy Industries, this gear reducer integrates advanced technology and premium materials to meet diverse industrial needs with excellence.

Key Specifications

• Model: SUHA80R-6.3
• Output Speed: 6.3 RPM
• Input Speed: 1500 RPM
• Reduction Ratio: 238:1
• Output Torque: 280 Nm
• Input Power: 3.5 kW
• Mounting Position: Horizontal
• Lubrication: Splash Lubrication
• Material: High-strength cast iron housing
• Weight: 38 kg

Frequently Asked Questions

1. What is the reduction ratio of the SUHA80R-6.3?

• The SUHA80R-6.3 features a reduction ratio of 238:1, which allows it to significantly reduce input speed while increasing torque.
  
  

2. What is the maximum output torque that the SUHA80R-6.3 can handle?

• The maximum output torque of the SUHA80R-6.3 is 280 Nm, suitable for demanding applications requiring high torque.
  
  

3. What is the recommended input speed for this gear reducer?

• The SUHA80R-6.3 operates best with an input speed of 1500 RPM.
  
  

4. What type of lubrication is used in the SUHA80R-6.3?

• The gear reducer uses splash lubrication, which helps to keep the internal components lubricated during operation.
  
  

5. Can the SUHA80R-6.3 be installed in different orientations?

• The SUHA80R-6.3 is designed primarily for horizontal mounting. For other orientations, please consult the installation guidelines or contact the manufacturer for advice.
  
  

6. What materials are used in the construction of the SUHA80R-6.3?

• The gear reducer is constructed with a high-strength cast iron housing to ensure durability and resistance to heavy loads.
  
  

7. How often should I perform maintenance on the SUHA80R-6.3?

• Regular maintenance should include checking the lubrication levels, inspecting for wear or damage, and cleaning the gear reducer. Refer to the maintenance section in the product manual for detailed guidelines.
  
  

8. What steps should I take if the SUHA80R-6.3 is not functioning correctly?

• Start by reviewing the troubleshooting section of the product manual. If the problem persists, contact the authorized distributor or service provider for further assistance.
  
  

9. Is there a warranty for the SUHA80R-6.3?

• Yes, the SUHA80R-6.3 comes with a 12-month warranty that covers defects in materials and workmanship. Details of the warranty can be found in the product documentation.
  
  

10. Can I purchase an extended warranty for the SUHA80R-6.3?

• Extended warranty options may be available. Contact your authorized distributor to learn more about additional coverage options.
  
  

11. How do I order replacement parts for the SUHA80R-6.3?

• Replacement parts can be ordered through the authorized distributor or service center. Be sure to provide the model number and specific part details when placing an order.
  
  

12. What information is required to make a warranty claim?

• To make a warranty claim, you will need to provide the original purchase invoice, the serial number of the SUHA80R-6.3, and a description of the issue. Contact the authorized distributor or service center for the claim process.
  
  

13. How can I contact customer support for the SUHA80R-6.3?

• Customer support can be reached through the authorized distributor or service center. Contact details are provided in the product manual and on the manufacturer’s website.
  
  

14. Are there any specific operating conditions for the SUHA80R-6.3?

• The SUHA80R-6.3 should be used within standard industrial conditions. Avoid exposing it to extreme temperatures, excessive moisture, or corrosive environments unless specifically protected.

Feedback and Improvement

Feedback

1. Performance:
   
   

   • Strengths: Users often praise the SUHA80R-6.3 for its high reduction ratio and robust construction, which provide reliable performance in demanding applications. The gear reducer is noted for its efficiency and quiet operation.
   • Areas for Improvement: Some users report that the installation process could be simplified. Additionally, there may be a need for more detailed troubleshooting guidance in the product documentation.
     
     

2. Durability:
   
   

   • Strengths: The high-strength cast iron housing and durable design are frequently highlighted as key benefits. The gear reducer’s ability to withstand heavy loads and harsh conditions is well-regarded.
   • Areas for Improvement: A few users have noted that the gear reducer could benefit from enhanced protective features to better handle extreme environmental conditions.
     
     

3. Ease of Use:
   
   

   • Strengths: The compact and versatile design makes integration into various systems relatively straightforward. The SUHA80R-6.3's quiet operation is also appreciated.
   • Areas for Improvement: Feedback suggests that more user-friendly installation instructions and clearer maintenance guidelines could enhance the overall user experience.
     
     

4. Customer Support:
   
   

   • Strengths: The support from HMI HASEG CO., LTD. and Melink Automation is generally well-received, with users valuing prompt and helpful assistance.
   • Areas for Improvement: Some users have expressed a desire for more comprehensive support materials, including detailed troubleshooting tips and preventive maintenance advice.
     
     

Suggested Improvements

1. Enhanced Documentation:
   
   

   • Installation Guides: Provide more detailed and user-friendly installation instructions, possibly including step-by-step guides and visual aids.
   • Maintenance Manuals: Include comprehensive maintenance guidelines and troubleshooting tips to assist users in managing the gear reducer effectively.
     
     

2. Protective Features:
   
   

   • Environmental Protection: Consider adding features or options that enhance the gear reducer’s ability to operate in extreme environmental conditions, such as improved seals or corrosion-resistant coatings.
     
     

3. Training and Support:
   
   

   • Training Programs: Develop training programs or workshops for users to better understand the installation, maintenance, and troubleshooting of the SUHA80R-6.3.
   • Online Resources: Expand online resources, including video tutorials and FAQs, to provide additional support and guidance.
     
     

4. Product Design:
   
   

   • Modular Components: Explore the possibility of modular design elements that make maintenance and part replacement easier and more cost-effective.
   • Advanced Diagnostics: Incorporate advanced diagnostic features that help users identify and address potential issues more quickly.
     
     

5. Feedback Mechanism:
   
   

   • Customer Surveys: Implement regular feedback surveys to gather insights from users and continuously improve the SUHA80R-6.3 based on real-world usage and customer experiences.
   • Improvement Tracking: Establish a system for tracking feedback and improvement suggestions to ensure that customer input is systematically addressed in future product updates.
     
     

Summary

The MHI HASEG Worm Gear Reducer SUHA80R-6.3 is generally well-regarded for its performance and durability. However, there are opportunities for improvement in areas such as documentation, protective features, and customer support. By addressing these areas, HMI HASEG CO., LTD. can further enhance the product’s value and user satisfaction, ensuring continued success in the industrial gear reduction market.