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Home > Products > Niemann Worm Gear Units > MHI HASEG Worm Gear Reducer SUHA Series > MHI HASEG Worm Gear Reducer SUHA99R-12.5

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MHI HASEG Worm Gear Reducer SUHA99R-12.5

MHI HASEG Worm Gear Reducer SUHA99R-12.5

The MHI HASEG Worm Gear Reducer SUHA99R-12.5 represents a pinnacle of engineering excellence in power transmission technology. Designed by Mitsubishi Heavy Industries, this reducer is crafted to offer exceptional reliability and performance for complex industrial systems. The SUHA99R-12.5 combines advanced worm gear mechanics with robust construction, making it an ideal choice for applications that demand precision and durability. Whether you're enhancing the efficiency of manufacturing equipment or integrating into sophisticated automation systems, the SUHA99R-12.5 delivers the superior torque, smooth operation, and longevity required for high-performance industrial operations.

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Product Description

MHI HASEG Worm Gear Reducer SUHA99R-12.5

 

Introduction:

 

The MHI HASEG Worm Gear Reducer SUHA99R-12.5, part of Mitsubishi Heavy Industries' renowned HASEG series, is engineered to provide reliable and efficient performance for demanding industrial applications. This gear reducer features advanced worm gear technology to deliver superior torque transmission and operational stability, making it ideal for a variety of machinery and automation systems. With its robust design and precise engineering, the SUHA99R-12.5 ensures long-term durability and high efficiency, contributing to enhanced productivity and reduced maintenance needs.

 

Technical Specifications:

 

  • Model: SUHA99R-12.5
  • Shaft Pitch Dimensions: 99 mm
  • Gear Type: Worm Gear
  • Reduction Ratio: 12.5:1
  • Input Power: 3.0 kW
  • Output Torque: 900 Nm
  • Input Speed: 1500 RPM
  • Output Speed: 120 RPM
  • Mounting Position: Horizontal
  • Shaft Orientation: Right-angle
  • Lubrication: Synthetic Oil
  • Housing Material: High-strength cast iron
  • Weight: 35 kg
  • Service Life: 20,000 hours

 

Advantages of the MHI HASEG Worm Gear Reducer SUHA99R-12.5

 

  1. High Efficiency:

    • Advantage: The SUHA99R-12.5’s advanced worm gear design ensures optimal power transmission with minimal energy losses.
    • Benefit: This results in reduced energy consumption and operational costs, improving overall system efficiency.

  2. Robust Durability:

    • Advantage: Made from high-strength cast iron and hardened steel, the SUHA99R-12.5 is built to endure heavy loads and harsh operating conditions.
    • Benefit: Offers a longer service life and minimizes the need for frequent repairs or replacements, contributing to lower maintenance costs.

  3. Low Noise Operation:

    • Advantage: The precision-engineered gears and construction of the SUHA99R-12.5 ensure quieter operation compared to other gear types.
    • Benefit: Reduces noise pollution, creating a more comfortable and safer working environment.

  4. Compact and Space-Efficient Design:

    • Advantage: The gear reducer’s compact design allows for easy integration into existing machinery setups without extensive modifications.
    • Benefit: Maximizes space utilization and simplifies installation, making it versatile for various applications.

  5. Versatile Applications:

    • Advantage: The SUHA99R-12.5 is suitable for a wide range of industrial applications, including precision machinery, automotive production, and material handling.
    • Benefit: Provides flexibility and adaptability, allowing it to be used across different sectors and machinery types.

  6. Reliable Performance:

    • Advantage: Designed for consistent performance even under demanding conditions, the SUHA99R-12.5 ensures stable operation.
    • Benefit: Enhances system reliability and productivity by reducing downtime and maintaining high performance.

  7. Extended Service Life:

    • Advantage: With a service life of up to 20,000 hours and minimal maintenance requirements, the SUHA99R-12.5 offers long-term reliability.
    • Benefit: Lowers the total cost of ownership by extending maintenance intervals and reducing the frequency of part replacements.

  8. Enhanced Load Capacity:

    • Advantage: Capable of handling an output torque of 900 Nm, making it suitable for heavy-duty and high-torque applications.
    • Benefit: Effectively supports demanding loads, improving overall system functionality and efficiency.

The MHI HASEG Worm Gear Reducer SUHA99R-12.5 offers a range of advantages that contribute to its effectiveness and reliability in various industrial applications.

 

 

Installation and Setup for MHI HASEG Worm Gear Reducer SUHA99R-12.5

 

1. Preparation

 

  1. Review Documentation:

    • Action: Read the product manual and technical documentation provided by MHI HASEG to understand specific installation requirements and safety guidelines.

  2. Gather Tools and Equipment:

    • Tools Required: Wrenches, screwdrivers, alignment tools, mounting hardware, and lubricants.
    • Safety Gear: Gloves, safety glasses, and other appropriate personal protective equipment (PPE).

  3. Inspect the Gear Reducer:

    • Action: Check the SUHA99R-12.5 for any shipping damage or defects. Ensure all parts and accessories are included.

2. Mounting

  1. Select Installation Location:

    • Action: Choose a location that allows for proper ventilation and accessibility. The mounting position should be horizontal as specified.

  2. Prepare the Mounting Surface:

    • Action: Ensure the surface is clean, level, and capable of supporting the weight of the gear reducer (35 kg).

  3. Align the Gear Reducer:

    • Action: Align the SUHA99R-12.5 with the input and output shafts of the connected machinery. Use alignment tools to ensure proper alignment.

  4. Secure the Gear Reducer:

    • Action: Attach the gear reducer to the mounting surface using the provided hardware. Tighten bolts and screws securely, following the recommended torque specifications.

3. Connections

  1. Connect the Input Shaft:

    • Action: Attach the input shaft of the gear reducer to the drive motor. Ensure a secure fit and proper alignment to avoid excessive wear or damage.

  2. Connect the Output Shaft:

    • Action: Connect the output shaft to the driven equipment or machinery. Verify that the connection is secure and aligned properly.

  3. Check Lubrication:

    • Action: Ensure the gear reducer is filled with the correct type and amount of synthetic oil. Check the lubrication level and top up if necessary.

4. Electrical and Operational Checks

  1. Inspect Electrical Connections:

    • Action: Verify that all electrical connections are properly made and that the motor is correctly wired to the power supply.

  2. Conduct a Preliminary Test:

     

    • Action: Power on the system and run the gear reducer at a low speed to check for proper operation. Listen for any unusual noises and check for leaks.

  3. Adjust and Fine-Tune:

    • Action: Adjust any settings as needed to ensure smooth operation. Fine-tune the alignment and check for proper functioning of the gear reducer.

5. Final Inspection and Maintenance

  1. Perform Final Inspection:

    • Action: Conduct a thorough inspection to ensure all connections are secure, and the gear reducer is operating correctly.

  2. Document Installation:

    • Action: Record the installation details, including any adjustments made and initial observations during the test run.

  3. Schedule Regular Maintenance:

     

    • Action: Follow the recommended maintenance schedule, including regular lubrication checks and inspections to ensure ongoing reliability and performance.

By following these installation and setup procedures, you can ensure that the MHI HASEG Worm Gear Reducer SUHA99R-12.5 is properly installed and configured for optimal performance in your industrial applications.

 

MHI HASEG Worm Gear Reducer

HMI HASEG Specifications

 

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