MHI HASEG Worm Gear Reducer SUHA99R-6.3

Benefits of the MHI HASEG Worm Gear Reducer SUHA99R-6.3

Enhanced Productivity

• High Efficiency: The optimized worm gear design of the SUHA99R-6.3 ensures minimal power loss and maximum transmission efficiency, leading to improved overall productivity in your operations.
• Smooth Operation: The precision machining and optimal gear meshing of the SUHA99R-6.3 result in smooth and consistent performance, reducing the likelihood of operational disruptions.

Cost-Effective

• Long Service Life: Constructed from high-quality materials and designed for durability, the SUHA99R-6.3 offers a service life of up to 20,000 hours, reducing the need for frequent replacements.
• Low Maintenance: The robust construction and high-strength cast iron housing of the SUHA99R-6.3 minimize the maintenance requirements, saving on repair and downtime costs.
• Energy Savings: The high efficiency of the SUHA99R-6.3 gear reducer translates to lower energy consumption, reducing operational costs over time.

Versatility

• Wide Range of Applications: The SUHA99R-6.3 is suitable for a variety of industrial applications, including material handling, automotive production, food processing, and textile manufacturing.
• Compact Design: The space-saving design of the SUHA99R-6.3 allows for easy integration into existing systems, making it a versatile choice for industries with limited space.

Reliability and Durability

• High-Strength Construction: The use of high-strength cast iron for the housing and other high-quality materials ensures the SUHA99R-6.3 can withstand demanding operational conditions.
• Consistent Performance: The SUHA99R-6.3 delivers reliable torque and performance, essential for critical industrial applications.

Improved Working Environment

• Low Noise Operation: The precision-engineered components and optimal gear meshing techniques of the SUHA99R-6.3 ensure low noise levels during operation, contributing to a more comfortable and safer working environment.

Technical Support and Service

• Manufacturer Expertise: Backed by HMI HASEG CO., LTD.'s extensive experience and expertise in industrial gear reducers, users can rely on the superior product quality and performance of the SUHA99R-6.3.
• Comprehensive Service: With the support of Melink Automation, customers have access to a one-stop service platform for purchasing, maintenance, and technical consulting, ensuring optimal performance and longevity of the SUHA99R-6.3 gear reducer.

The MHI HASEG Worm Gear Reducer SUHA99R-6.3 combines high efficiency, durability, and versatility, making it an excellent choice for various industrial applications. With its long service life, low maintenance requirements, and reliable performance, the SUHA99R-6.3 provides significant benefits that enhance productivity, reduce operational costs, and improve the overall working environment.

How to Use the MHI HASEG Worm Gear Reducer SUHA99R-6.3

Installation Steps:

1. Preparation:
   
   

   • Ensure the installation area is clean and free from debris.
   • Verify that all components and mounting hardware are present and undamaged.
   • Check that the input and output shafts are correctly aligned.
     
     

2. Mounting:
   
   

   • Position the SUHA99R-6.3 in the desired mounting location.
   • Secure the gear reducer to a stable, horizontal surface using the appropriate bolts and mounting hardware.
   • Ensure the mounting surface can support the weight of the gear reducer (25 kg).
     
     

3. Alignment:
   
   

   • Align the input and output shafts with the corresponding machinery components.
   • Use precision alignment tools to ensure accurate shaft alignment to prevent undue stress and wear on the gear reducer.
     
     

4. Coupling Connection:
   
   

   • Connect the input shaft of the SUHA99R-6.3 to the motor or other driving mechanism.
   • Connect the output shaft to the driven equipment, such as a conveyor belt or mixer.
   • Use flexible couplings to accommodate slight misalignments and reduce vibration.
     
     

5. Lubrication:
   
   

   • Check the lubrication level of the gear reducer.
   • Add or replace synthetic oil as specified in the product manual.
   • Regularly inspect and maintain the lubrication system to ensure optimal performance.
     
     

Operational Steps:

1. Initial Run:
   
   

   • Start the motor or driving mechanism at a low speed to ensure smooth operation.
   • Gradually increase the speed to the desired operating level (input speed: 1500 RPM).
   • Monitor the gear reducer for unusual noises, vibrations, or overheating during the initial run.
     
     

2. Routine Operation:
   
   

   • Operate the gear reducer within its specified parameters (reduction ratio: 6.3:1, output speed: 238 RPM, output torque: 500 Nm).
   • Avoid overloading the gear reducer to prevent damage and ensure longevity.
   • Regularly inspect the gear reducer for signs of wear or damage and perform necessary maintenance.
     
     

3. Maintenance:
   
   

   • Periodically check the lubrication level and replace the oil as recommended.
   • Inspect the gear reducer for any signs of wear, damage, or misalignment.
   • Tighten any loose bolts or connections to maintain the integrity of the installation.
   • Schedule regular maintenance checks with qualified technicians to ensure optimal performance and extend the service life of the gear reducer.
     
     

Safety Precautions:

1. Personal Safety:
   
   

   • Wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and steel-toed boots.
   • Ensure all power sources are disconnected before performing installation or maintenance work.
     
     

2. Equipment Safety:
   
   

   • Follow the manufacturer's guidelines and recommendations for installation, operation, and maintenance.
   • Avoid exposing the gear reducer to extreme temperatures, moisture, or corrosive environments.
   • Ensure that all safety guards and covers are in place and securely fastened during operation.

By following these steps, you can ensure the safe and effective use of the MHI HASEG Worm Gear Reducer SUHA99R-6.3 in your industrial applications. Proper installation, alignment, lubrication, and maintenance are key to maximizing the performance and lifespan of the gear reducer.