Introduction:
The MHI HASEG Worm Gear Reducer SUHA99R-8 is a top-tier gear reducer crafted to deliver exceptional performance and reliability across various industrial applications. This model is engineered to offer high efficiency, durability, and smooth operation, making it an excellent choice for demanding environments. Whether used in manufacturing, material handling, or food processing, the SUHA99R-8 ensures optimal power transmission and minimal maintenance.
Technical Specifications:
- Model: SUHA99R-8
- Shaft Pitch Dimensions: 99
- Gear Type: Worm Gear
- Reduction Ratio: 8:1
- Input Power: 2.2 kW
- Output Torque: 600 Nm
- Input Speed: 1500 RPM
- Output Speed: 187.5 RPM
- Mounting Position: Horizontal
- Shaft Orientation: Right-angle
- Lubrication: Synthetic Oil
- Housing Material: High-strength cast iron
- Weight: 27 kg
- Service Life: 20,000 hours
Key Features of the MHI HASEG Worm Gear Reducer SUHA99R-8
1. High Efficiency
- Optimized Gear Design: The SUHA99R-8 features an advanced worm gear design that minimizes power loss and maximizes transmission efficiency, ensuring smooth and efficient operation.
- Precision Engineering: High-quality machining and tight tolerances contribute to the gear reducer’s overall efficiency and performance.
2. Durability and Reliability
- Robust Construction: Made with high-strength cast iron housing and hardened steel gears, the SUHA99R-8 is built to withstand demanding industrial environments.
- Long Service Life: Designed for durability, this gear reducer offers a service life of up to 20,000 hours, reducing the need for frequent replacements and ensuring continuous operation.
3. Smooth and Quiet Operation
- Low Noise Levels: Precision gear meshing and high-quality materials ensure low operational noise (< 70 dB), making it suitable for noise-sensitive applications.
- Vibration Reduction: The optimized design and high-quality components help minimize vibrations during operation, enhancing stability and performance.
4. Versatility
- Wide Range of Applications: The SUHA99R-8 is suitable for various industrial applications, including conveyors, mixers, packaging machines, automotive production lines, cranes, hoists, food processing equipment, and textile machinery.
- Compact Design: The space-saving design allows for easy integration into existing systems without requiring significant alterations, making it a versatile choice for diverse industrial setups.
5. Low Maintenance
- High-Quality Seals: Double lip oil seals and robust bearings reduce the risk of leaks and contamination, ensuring long-term, trouble-free operation.
- Easy Lubrication: The gear reducer is designed for easy maintenance with synthetic oil, which needs to be replaced every 5000 hours, reducing downtime and maintenance costs.
6. Enhanced Safety and Environmental Compliance
- Anti-Corrosion Coating: The housing is treated with an anti-corrosion coating to protect against environmental factors, ensuring reliable performance in various conditions.
- Safety Features: Designed to meet industrial safety standards, the SUHA99R-8 includes features that enhance operational safety, protecting both the equipment and operators.
7. Manufacturer Expertise
- Backed by HMI HASEG CO., LTD.: Part of Mitsubishi Heavy Industries, HMI HASEG CO., LTD. brings over a century of experience in manufacturing high-quality industrial gear reducers, providing assurance of superior product quality and performance.
- Comprehensive Support from Melink Automation: Customers have access to a one-stop service platform for purchasing, maintenance, and technical consulting, ensuring optimal performance and longevity of the SUHA99R-8 gear reducer.
These key features make the MHI HASEG Worm Gear Reducer SUHA99R-8 an ideal choice for enhancing productivity, reliability, and efficiency across various industrial applications.
Frequently Asked Questions (FAQs) - MHI HASEG Worm Gear Reducer SUHA99R-8
1. What are the primary applications for the SUHA99R-8 gear reducer?
- The SUHA99R-8 is ideal for use in various industrial applications such as conveyors, mixers, packaging machines, automotive assembly lines, material handling systems, food processing equipment, and textile machinery.
2. How do I know if the SUHA99R-8 is suitable for my specific needs?
- To determine suitability, compare the gear reducer’s specifications—such as reduction ratio, output torque, and speed—with your application requirements. Consult the product manual or contact Melink Automation for personalized advice based on your specific needs.
3. What are the dimensions of the SUHA99R-8, and how do they affect installation?
- The SUHA99R-8 features a shaft pitch dimension of 99 mm, among other dimensions specified in the technical data. Accurate measurements are crucial for proper alignment and fitting into your system. Refer to the installation guidelines in the product manual for detailed installation instructions.
4. How should I handle maintenance and lubrication for the SUHA99R-8?
- Regular maintenance involves checking and topping up or replacing the synthetic oil every 5000 hours. Ensure that all seals and bearings are in good condition. Refer to the maintenance section of the product manual for detailed instructions.
5. What is the maximum input speed for the SUHA99R-8?
- The SUHA99R-8 is designed to handle an input speed of up to 1500 RPM. Exceeding this speed could lead to reduced performance or damage.
6. What should I do if I notice unusual noise or vibration from the SUHA99R-8?
- Unusual noise or vibration could indicate misalignment, insufficient lubrication, or mechanical issues. Check for alignment problems, ensure proper lubrication, and inspect for wear or damage. Contact Melink Automation for troubleshooting and support if necessary.
7. Is the SUHA99R-8 resistant to environmental factors?
- The SUHA99R-8 is designed with an anti-corrosion coating to handle various environmental conditions. However, for extreme conditions such as high humidity or corrosive environments, additional protective measures may be recommended.
8. Can the SUHA99R-8 be used in both horizontal and vertical mounting positions?
- The SUHA99R-8 is primarily designed for horizontal mounting. For vertical mounting or other orientations, consult the installation guidelines in the product manual or contact technical support for advice on compatibility and adjustments.
9. What should I do if the gear reducer is not functioning as expected?
- If the SUHA99R-8 is not performing correctly, check for issues such as improper installation, misalignment, insufficient lubrication, or mechanical damage. Refer to the troubleshooting section of the product manual or contact Melink Automation for technical support.
10. How can I obtain a replacement or repair service for the SUHA99R-8?
- For replacement parts or repair services, contact Melink Automation. They offer comprehensive support, including product servicing, repairs, and technical assistance.
These FAQs provide essential information and guidance on using, maintaining, and troubleshooting the MHI HASEG Worm Gear Reducer SUHA99R-8, ensuring smooth operation and effective performance in various industrial settings.